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Cooling Tower Up-Gradation

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According to the market standards, we apply the necessary solution for cooling tower up-gradation. The improvement of thermal reliability has become one of the most significant components of plant efficiency. Increased cold water outflow in the cooling tower is an essential aspect.

It is critical for improving your company’s machinery and other equipment to ensure that the production runs smoothly and gives maximum efficiency.

To enhance cold water, minimize drift loss, increase fill, and improve the condition of other degraded components of the cooling tower.

Cooling towers can be modified to give a higher performance in the systems, but single components of the system can also be changed to improve energy efficiency and flexibility.

Cooling Tower System has to be upgraded

The most popular form of cooling tower is an open-circuit or direct contact cooling tower, in which water is fed to the building after it has collected heat and sprayed on the top surface. At the same time, a fan produces an upward circulation.

As a result, some of the available water evaporates, bringing the overall temperature down. This approach is practical, although it has a few drawbacks:

  • More amount of water is needed for the evaporation losses.
  • Because of regular contact of water with the atmosphere, there are chances of accumulating bacteria and germs after the cooling tower while working.

Open circuit cooling towers are not very accurate, and they are not the most energy-efficient or natural solution. In chilling water systems, the cooling tower and its accompanying water pump typically consume more energy.

As a result, any modifications to the cooling tower parts improve their energy efficiency and provide a better business return.

The following are cases of typical rebuilding and upgrading services of the cooling tower:

  • Replacing structural timbers
  • Replacement or upgrading of machine tools
  • Replacement of the filling system
  • Modification of the drift eliminating system
  • Repair and replacement of the fan shaft
  • Repair and replacement of a boiling water tank
  • FRP distribution boxes should be replaced or upgraded
  • Substitution of the casings and louvers
  • Improvements to allow maximum performance
  • Redevelopment of whole cooling towers

In commercial and industrial organizations, having a proper cooling tower design plays a vital role. Water cooling systems are considerably superior then the air-cooled types for air conditioning in extensive commercial operations.

While air-cooled chillers do not require a cooling tower, the energy efficiency of water-cooled chillers pays for the additional expense.

Things that affect cooling tower performance

  • Filling efficiency may be lower than expected.
  • The level of fan power offered may be insufficient.
  • The delivery system might not be sufficient.
  • Fills may be blocked or corroded.
  • The fan may be operating at a lesser efficiency or a higher pressure, resulting in decreased airflow.
  • Blockage at the tower’s intake
  • Decreased air intake heights lead to high intake velocities, resulting in areas with poor airflow.
  • At the initial contact between the cooling medium, the product thermal energy can be transferred.

The cooling tower can be upgraded by replacing all significant components, and thus increasing the plant’s efficiency.

Maintaining proper increase may be accomplished by evaluating the tower’s various parts and replacing non-performing components.

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